Distillation Column
Tray and packed fractionating columns for atmospheric, vacuum and pressure service, fabricated as a complete shell-plus-internals package for high-purity separation.
Mass Transfer Solutions · Since 1998
Distillation Column Trays, Column Internals & Packing Manufacturer in India
For more than 25 years, Ambani Metals has designed and fabricated mass transfer equipment for chemical plants, oil & gas refineries, petrochemical units, pharmaceutical API facilities and food processing lines. Every distillation column tray, distributor and packed bed is built to the buyer's process data sheet — sieve, fixed valve, floating valve, bubble cap and vane collector trays included — in stainless steel 304/304L, 316/316L and special alloys on request. Our engineering team reviews hydraulic loading, turndown and fouling risk before fabrication, so EPC contractors and plant operators receive internals that install correctly the first time. We export to the UAE, USA, Australia, Canada and across the Gulf region.
Distillation Column Tray
Sieve, fixed valve, floating valve and bubble cap trays in one-pass or multi-pass layouts, with manway-sized sections for easy installation through existing column nozzles.
Column Internals
Liquid distributors, redistributors, collector trays, support plates, bed limiters and demisters that keep flow uniform and protect packed-bed efficiency.
Structured Packing
Corrugated sheet and gauze structured packing delivering high surface area and low pressure drop — the preferred choice for vacuum and heat-sensitive separations.
Random Packing
Metal rings and saddles for absorbers, strippers and scrubbers, offering reliable gas-liquid contact, good fouling tolerance and cost-effective revamps.
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Products
Industrial & Alloy Wire Mesh
As an experienced wire mesh manufacturer, Ambani Metals supplies woven and welded mesh for filtration, sieving, demisting, catalyst support and screening. Choose from stainless steel for general corrosion service, Hastelloy, Monel, Inconel and nickel for aggressive chemicals, chlorides and high temperatures, titanium for lightweight strength, and copper, brass or phosphor bronze for conductivity and wear resistance. Specify alloy, mesh count, wire diameter and weave (plain, twill or Dutch) and we will cut rolls, panels or discs to your drawing. For façades and interiors, see our architectural decorative metal wire mesh.
Hastelloy Wire Mesh
Nickel-molybdenum-chromium mesh resisting hydrochloric and sulfuric acids, chlorides and oxidizing media in chemical and marine plants.
Monel Wire Mesh
Nickel-copper mesh with outstanding resistance to seawater, brine and hydrofluoric acid — widely used in offshore, oil and chemical duties.
Inconel Wire Mesh
Heat- and oxidation-resistant mesh that holds strength at elevated temperatures for furnaces, aerospace, heat treatment and power generation.
Nickel Wire Mesh
Pure nickel mesh offering caustic resistance and thermal stability for electrodes, battery current collectors and alkaline processes.
Stainless Steel Wire Mesh
SS 304 and 316 mesh — the workhorse for filtration, sieving, guarding and food-grade processing where strength and hygiene matter.
Titanium Wire Mesh
High strength-to-weight mesh with excellent chloride resistance for electrochemical anodes, desalination and aerospace components.
Copper Wire Mesh
Highly conductive mesh for EMI/RF shielding, grounding, heat exchange and architectural accents.
Brass Wire Mesh
Durable, corrosion-resistant mesh with a warm finish, suited to filtration, insect screens and decorative panels.
Phosphor Bronze Wire Mesh
Wear- and fatigue-resistant mesh for paper-making screens, marine filtration and electrical components.
Sheet Metal Parts & Precision Components
Ambani Metals produces deep drawn and precision machined metal parts for OEMs in automotive, electrical, filtration, appliance and process-equipment industries. In-house tooling, deep drawing, stamping and machining allow us to hold tight tolerances on seamless cups, shells, housings, brackets and custom stamped components — from prototype quantities to repeat production runs built to your drawing and material grade.
Precision Metal Stamping
Progressive and single-stage stamping for intricate components with consistent dimensions and tight tolerances across high-volume orders.
Deep Drawn Parts
Seamless cups, cans, shells and housings formed from a single blank — high strength, leak-free geometry and minimal material waste.
Sheet Metal Parts
Custom brackets, clips, enclosures and formed components in stainless, carbon steel and non-ferrous metals, finished to your specification.
Perforated Products, Stainless Steel Stock & Engineering Services
Beyond mass transfer and mesh, buyers source complementary metal products and project services from a single vendor — simplifying procurement, inspection and shipping.
Perforated & Profiled Products
Custom hole patterns, open areas and profiles for filtration, screening, acoustic and structural use.
Stainless Steel & Specialty Stock
Ready stock of mill-sourced stainless flat products, plus advanced porous metals for niche applications.
Engineering & Fabrication
Process review, design drawings and shop fabrication to turn your specification into installable hardware.
Buyer's Guide: Selecting Trays or Packing for Your Column
A quick engineering reference drawn from our project experience. Final selection should always be confirmed against your hydraulic data.
| Internal Type | Best Suited For | Turndown | Pressure Drop | Fouling Tolerance |
|---|---|---|---|---|
| Sieve Tray | Clean services with steady loads; lowest capital cost | Limited (~2:1) | Low–Moderate | Moderate |
| Fixed Valve Tray | Moderately fouling services, debottlenecking existing sieve trays | Good (~3:1) | Moderate | Good |
| Floating Valve Tray | Wide load variation, refinery and petrochemical fractionators | High (~4–5:1) | Moderate | Moderate |
| Bubble Cap Tray | Very low liquid rates, positive liquid seal, reactive distillation | Very high | Higher | Lower |
| Structured Packing | Vacuum distillation, heat-sensitive products, capacity revamps | High | Very Low | Lower (clean service) |
| Random Packing | Absorbers, strippers, scrubbers, corrosive or foaming systems | Good | Low | Good |
Typical indicative values. Learn more about each option on our column tray, structured packing and random packing pages.
Why Global Buyers Choose Us
Built on Experience, Delivered with Accountability
Procurement teams in the Middle East, North America and Australia rely on Ambani Metals for predictable quality and transparent communication from enquiry to dispatch.
Traceable Materials
Raw material sourced from established mills, with material test certificates and heat-number traceability supplied with orders.
In-House Fabrication
Cutting, punching, forming, deep drawing and welding under one roof for tighter control over dimensions and lead times.
Inspection Ready
Dimensional checks before dispatch, and third-party or client inspection accommodated at our facility on request.
Export Logistics
Seaworthy wooden-case packing, tagged parts lists and complete export documentation for smooth customs clearance.
Frequently Asked Questions from Buyers
Answers to the questions our engineering and sales teams hear most often.
Tray selection
Sieve trays suit clean services with steady loads at the lowest cost. Fixed valve trays add fouling resistance and better turndown. Floating valve trays handle wide load variations with high efficiency. Bubble cap trays are used where very low liquid rates or positive liquid sealing are required. Our engineers recommend a tray type after reviewing your vapor and liquid loads, operating pressure and fouling tendency.
Packing versus trays
Structured packing is generally preferred for vacuum distillation, heat-sensitive products and revamps that need more capacity or efficiency within the same shell, because it offers a much lower pressure drop per theoretical stage than trays.
Materials
Standard materials include stainless steel 304, 304L, 316 and 316L. Wire mesh is also produced in Hastelloy, Monel, Inconel, nickel, titanium, copper, brass and phosphor bronze. Other alloys can be supplied to project specification.
Export
Yes. Ambani Metals exports to more than 20 countries including the UAE, USA, Australia, Canada and the wider Gulf region, with export packing and shipping documentation prepared for each order.
Quotation information
Share the column diameter, number of trays or packed bed height, material of construction, design pressure and temperature, process data sheet or drawings, required quantity and delivery destination. For wire mesh, provide alloy, mesh count, wire diameter, weave type and roll or panel size.
Have a process data sheet or drawing ready?
Talk to our engineering team: +91-9930498858 · [email protected]