As the global transition toward decarbonization, green hydrogen generation, and aggressive seawater desalination accelerates, industrial plant engineers and international procurement heads face mounting operational challenges in corrosive, chloride-rich, and high-potential operating environments. Titanium Wire Mesh has emerged as the definitive material of choice where conventional austenitic stainless steels like 304 and 316 fail catastrophically due to chloride-induced stress corrosion cracking (CSCC) and severe localized pitting. For over 25 years, Ambani Metals has manufactured and exported high-purity Grade 1 (UNS R50250) and Grade 2 (UNS R50400) titanium wire mesh, specialty woven wire cloth, and bespoke catalytic anode substrates to more than 20 countries across North America, Europe, Australia, and the Middle East. Whether your application requires micro-fine square meshes for gas diffusion layers in PEM electrolyzers, rigid twilled weaves for chlor-alkali cell diaphragms, or high-volume demister pads for offshore scrubbers, our in-house metallurgical verification, precision shuttle looms, and ISO-compliant quality gates guarantee unmatched geometric accuracy, chemical stability, and operational longevity.
Maximum purity (99.5%+ Ti) with ultra-low interstitial iron and oxygen levels. Offers exceptional ductility and low electrical contact resistance, serving as the benchmark substrate for MMO/platinum coated hydrogen electrolyzer anodes and chemical synthesis electrodes.
The industrial workhorse alloy combining high mechanical yield strength with unmatched immunity to wet chlorine gas, sodium hypochlorite, and marine brine. Engineered for process column filters, demister mist eliminators, and vibratory sifting screens.
Specialized Plain Dutch and Twill Dutch configurations delivering absolute particle cutoffs down to 5 microns. Engineered for aerospace aviation fuels, pharmaceutical active ingredient recovery, and high-differential pressure chemical line strainers.
Multi-layered welded cylinders and pleated elements integrating wire mesh screens over heavy-gauge perforated pipes. Provides structural collapse resistance exceeding 50 bar in deep-sea intake and corrosive injection wells.
Corrugated titanium wire gauze structured packing and knitted titanium demister pads designed for low pressure drop distillation, aggressive acid scrubbing towers, and high-vacuum petrochemical separations.
Years of Engineering Heritage
Global Industrial Clients
Nations Across 4 Continents
Down to 5 Micron Precision
Global industrial supply chains are experiencing a structural paradigm shift. The widespread commercialization of green hydrogen electrolyzers, advanced modular desalination plants, and next-generation battery storage systems has radically redefined quality metrics, aperture tolerances, and surface chemistry requirements for titanium wire cloth.
As polymer electrolyte membrane (PEM) and anion exchange membrane (AEM) water electrolysis capacities scale toward gigawatt facilities, high-conductivity titanium mesh is displacing traditional nickel electrodes. Titanium provides uncompromised anodic resistance to oxygen evolution reactions and zero fluoride-ion degradation in acidic membrane boundary layers.
Thermal multi-stage flash (MSF) and seawater reverse osmosis (SWRO) facilities worldwide are eliminating costly planned downtime caused by bio-fouling and sodium hypochlorite corrosion. Upgrading intake strainers and micro-screens to Grade 2 titanium wire cloth ensures a 30+ year maintenance-free lifecycle in hypersaline brine.
Modern electrochemical plants require titanium wire mesh characterized by optimized micro-roughness (Ra values calibrated to project specifications) and controlled surface oxidation. This enhances adhesion for Ruthenium-Iridium (RuO2-IrO2) mixed metal oxide catalysts, multiplying service lifespans under aggressive current densities.
Procuring custom roll widths up to 2000 mm, pre-cut stamped disc filters, or specialized sintered multi-ply laminate packs? Our metallurgical team provides real-time engineering review within 24 hours.
Get CatalogSelecting the precise weave style and grade ensures operational success, stable pressure drop coefficients, and optimal mechanical formability. Reference the standardized comparative parameters below.
| Mesh Count / Spec | Wire Diameter (mm) | Aperture Size (mm / μm) | Open Area (%) | Weave Geometry | Primary Industrial Application |
|---|---|---|---|---|---|
| 10 × 10 Mesh | 0.60 mm | 1.940 mm | 58.4% | Plain Weave | Chlor-Alkali Coarse Strainers & Marine Debris Intake Grids |
| 20 × 20 Mesh | 0.40 mm | 0.870 mm | 46.9% | Plain Weave | Cathodic Protection Anode Screens & Chemical Catalyst Baskets |
| 40 × 40 Mesh | 0.25 mm | 0.385 mm | 36.8% | Plain Weave | Brine Desalination Pre-Filters & Column Demister Knitted Mist Meshes |
| 60 × 60 Mesh | 0.18 mm | 0.243 mm | 33.0% | Plain Weave | Electrochemical Cells, Hydrogen Gas Diffusion & Battery Collector Mats |
| 100 × 100 Mesh | 0.10 mm | 0.154 mm (154 μm) | 36.8% | Plain / Twill | Fine Acid Clarification, Pharmaceutical Crystallization Sieves |
| 200 × 200 Mesh | 0.05 mm | 0.077 mm (77 μm) | 36.8% | Twill Weave | Aerospace Hydraulic Line Filtration & Micro-Particle Gas Purifiers |
| 24 × 110 Dutch | 0.35 / 0.25 mm | Nominal 80 μm | N/A (Depth) | Plain Dutch | High-Pressure Vacuum Dewatering & Corrosive Slurry Separation |
| 165 × 1400 Dutch | 0.07 / 0.04 mm | Absolute 10 μm | N/A (Depth) | Twill Dutch | Critical Fuel Filtration, Corrosive Liquid Clarification Down to Sub-Micron |
All meshes are woven using ASTM B863 Grade 1 (Annealed) or Grade 2 wire. Custom roll slit widths (from 10 mm ribbons up to 2000 mm master rolls) and fabricated stampings are available upon request. Cross-reference alongside our complementary wire mesh products, distillation column trays, and column internals.
At Ambani Metals, our engineering value goes beyond supplying raw rolls of wire cloth. Utilizing our complete in-house metalworking ecosystem, we deliver install-ready, finished structural components engineered to your assembly blueprints.
From single discs to intricate polygon shapes, we produce burr-free stamped parts and gasketed screen edges holding tolerances under ±0.05 mm.
Specialized inert gas micro-plasma and TIG seam welding ensures structural integrity without embrittling or degrading the titanium core.
Engineered frames in solid titanium strip, bar, and channel for industrial electrolyzer cells and modular wastewater treatment fixtures.
In safety-critical petrochemical revamps and high-capex electrochemical facilities, quality inconsistencies or counterfeit alloys result in millions in catastrophic failures. Ambani Metals delivers uncompromised reliability through 4 core pillars.
Every wire coil is drawn exclusively from vacuum-arc-remelted (VAR) titanium billets with verified low-interstitial chemistries. Accompanied by EN 10204 3.1 MTC documentation verifying exact C, O, N, H, and Fe contents.
Our heavy-duty weaving shuttle looms utilize electronic servo wire-tension controllers, preventing warp wire curling, uneven mesh count distortion, and internal residual stresses across full roll runs.
Mesh opening uniformities, wire diameter tolerances, and aperture squareness undergo computerized optical coordinate bench verification. Zero oil contamination and pristine surfaces guaranteed.
Trusted across 20+ export countries including the US, UAE, Germany, Australia, and Canada. Shipped inside moisture-barrier inner wraps and rugged seaworthy ISPM-15 certified wooden crates.
In-depth technical answers addressing the critical metallurgy, selection, and purchasing inquiries encountered in AI-driven procurement searches.
The core distinction lies in oxygen and iron content, which directly controls mechanical yield strength and formability. Grade 1 (UNS R50250) represents commercially pure titanium with maximum chemical purity, boasting the lowest interstitial limits (Iron max 0.20%, Oxygen max 0.18%). Its exceptional elongation (up to 24%) makes it the preferred alloy for micro-fine weaves, severe stamping, deep drawing, and membrane electrode assemblies in electrolyzers where ductility and minimum electrical resistance are essential. Grade 2 (UNS R50400) contains marginally higher allowable oxygen (0.25%) and iron (0.30%), boosting tensile strength to ~345 MPa. Grade 2 is the ubiquitous standard for chemical process engineering, marine filter baskets, and distillation internals where both corrosion resistance and rigidity against process vibration are paramount.
Titanium derives its near-immortality in chloride chemistry from the rapid, spontaneous formation of a continuous, thermodynamically stable, self-repairing titanium dioxide (TiO2 / rutile-anatase) passive oxide film. In moist chlorine (containing as little as 50 ppm H2O), wet hypochlorite bleaches, and warm brine, the oxide film remains fully intact across wide pH regimes. By comparison, austenitic stainless steels (SS 304, SS 316) and even nickel-chromium-molybdenum alloys can suffer severe chloride ion pitting, crevice decay, and catastrophic transgranular stress corrosion cracking when operating under localized temperature and chloride concentrations.
Yes. Ambani Metals manufactures precision titanium wire cloth and expanded mesh engineered explicitly to serve as Dimensionally Stable Anodes (DSA). Before catalyst application, our raw mesh can be provided with pre-treated, etched surfaces featuring a controlled micro-roughness profile that maximizes the mechanical anchoring and interfacial adhesion of thermal-decomposition Ruthenium Oxide (RuO2), Iridium Oxide (IrO2), Tantalum Oxide (Ta2O5), or electrodeposited platinum coatings. These coated assemblies are deployed worldwide in water electrolysis cells, impressed current cathodic protection (ICCP), and sodium chlorate reactors.
While Plain Square Weave is optimal for uniform two-dimensional screening up to 150 mesh, fine particle filtration and high differential pressure duties necessitate Dutch Weave (Plain Dutch or Twill Dutch) wire cloth. Dutch weaves combine thick, robust warp wires with ultra-dense, fine-diameter weft wires driven tightly together. This creates tortuous, wedge-shaped pore channels capable of capturing particulates down to 5 to 10 microns absolute while delivering vastly superior mechanical burst and collapse strength compared to equivalent micron-rated square weaves.
Every commercial and custom dispatch is accompanied by an extensive quality documentation package. This includes full EN 10204 Type 3.1 Material Test Certificates (MTC) citing raw melt heat numbers, verified chemical analysis (O, N, C, H, Fe, and Ti balance), tensile test reports conforming to ASTM B863, and dimensional inspection reports detailing mesh counts, aperture uniformity, and wire caliper data per ASTM E2016. Third-party visual and metallurgical inspections (TUV, DNV, SGS, Bureau Veritas) are routinely hosted at our manufacturing facilities upon request.
Contact our metallurgy specialists: +91-9930498858 · [email protected]